By the screen conveyor, bottles are transported into the ultrasonic washing tank. After washing, with the bottle feeding screw, bottles are conveyed to the lifting dialing wheel, enter into the big basket, and be clamped by the manipulator, so bottle opens are kept downward. And along with the big turntable, bottles will rotate clockwise. There are six water (steam) ejecting pipe on which ejecting needles are equipped. Put needles into the bottles, and have the washing of double circulating water, once compressed air, once fresh water and double purified compressed air, meanwhile, have the outside cleaning with water steam, so the bottle washing process is completed.
After bottles are cleaned, turn bottle opens upward with the manipulator, and sent bottles to the tunnel drying box by the dialing wheel. The bottle washing machine can be regulated by the variable frequency. In the drying oven, bottles are sent to the pre-heating area, the high-temperature sterilizing area and the cooling area step by step. Then bottles are sent to the filing and plugging machine.
There are the blower, the heater, the high-temperature filter and the air exhaust unit in the high-temperature sterilizing area. With the clean hot atmosphere, there is continuous circulating air supplying for bottles on the conveyor, so bottles are heated and sterilized, and there is the laminar 100 grade protection. The pre-heating unit is composed with the fan and the HEPA. The hot air from the sterilizing area pre-heats bottles. The cooking section is composed with the blower, the HEPA and the air exhaust, and bottles can be cooled down and be 100 grade-laminar protected. The machine is controlled with PLC, and the machine is operated in the touch screen. In the filling and sealing machine, bottles firstly are managed be single line, and with the track and the transferring screw, bottles will pass the filling post, the plugging post and the capping post. In the filling post, bottles are traced and filled with nitrogen. There are four kinds of filling pumps: glass pump, stainless steel pump, the ceramic pump and the peristaltic pump. With the mechanical driving or the servo driving, the filling can be regulated by the whole, or the micro adjusting for the filling volume can be realized. After the filling, bottles are sent to the plugging turntable. Rubber stoppers are managed by the magnetic oscillator, and along with the track, stoppers are fall on the stopper pressing wheel, and are adsorbed. Along with the stopper pressing wheel, bottle opens are pressed well one by one. During the whole process, the machine is always under the protection of 100grade laminar. And the machine is controlled by the PLC in the touch screen.
Main technical parameters for the production line.
Diameter of bottle open
Qualified ratio of bottle clarity after washing
≤±2%（It’s ±1% when it’s the servo motor）
Injecting water consumption
0.5m3/h (Pressure is 0.15MPa)
Purified compressed air’s consumption
45 m3/h (Pressure is 0.2MPa)
Bottle breakage ratio when washing
Vacuum pumping speed
20 m3/h (It’s not equipped in the machine)
Cleanliness of air laminar flow
Technical parameters for the liquid filling & plugging machine.
Diameter:≤26mm, 36mm, 50mm
6-head filling machine: 150bottles/min
8-head filling machine: 200bottles/min
12-head filling machine: 300bottles/min
≤±2%（It’s ±1% when it’s servo motor）
Peristaltic pump or injecting pump(Glass, ceramic or stainless steel)
Mechanical or servo motor
Bottle breakage ration
Pass ratio for the plugging
Vacuum pumping capacity
There will no further notification if the appearance or parameters of our products are modified. Thanks.
Why choose us?
1. SINOPED has been engaged in the purification technology and application. And we have the R&D team, performing continuous product research and improvement from time to time. 2. Our products are certificated by the most prestigious national and international institutes. 3. Each procedure of the production process is conducting under the strict quality control system. Our QC inspects each lot of the incoming material and the finished products carefully, so that we can supply the best products for customers. 4. From the design to the producing, each procedure is controlled strictly, so we can control the product costs optimally, and offer products with the best quality and the most competitive price. Win-win is our ultimate purpose.
Sino Pharmaceutical Equipment Development (Liaoyang) Co., Ltd. (SINOPED) is a professional manufacturer and supplier of pharmaceutical and chemical machinery and equipment in China. We belong to SINOPEC International Group. We have a well-experienced team to manufacture pharmaceutical machinery and equipments and a professional design institute. With rich experiences in pharmaceutical machinery and equipment field and numbers of professional engineers, we have designed and developed many types of machinery and equipments including clean room project, soft-gel production line, glass-lined reactor, fermentor, centrifuge, granulator, mixer, dryers, pulverizer, tablet press, soft and hard blister packing machine, capsule filling machines, cartoner and rollers, etc. Due to our good credit and service, , we have made great achievements in the past years. We have established long-term business relations with many customers and some of our overseas customers have appointed us to be their purchase agency in China. Our products are exported to many countries & areas, such as Korea, India, Indonesia, Pakistan, Thailand, Vietnam, Iran, Japan, Denmark, Romania, Bulgaria, Russia, South Africa, Nigeria, the USA, Australia, Canada, Argentina and Chile. Besides machinery and equipment, we also supply production lines and turn key projects. In SINOPED you can get your desired goods with the best prices and good quality. Welcome your enquiries from all over the world.
Packing & Delivery
Our Service & FAQ
One-year warranty period for whole machine except of tubes and human factors etc, and 12-month of after-sale service from the date when you receive machine or 12 months when installation finished; Consultant services for whole machine life, and 24 hours technical support by email; UPS, English software, user manual and the installation & debugging by our experienced technicians.
1. Can your machine meet our need well? We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer’s need well. 2. Are you a factory or a trading company? We are the manufacturer, and have been in industry for more than ten years. 3. What's your payment way? T/T by our bank account directly, or by Alibaba’s trade assurance service, or by the West Union, or in cash. 4. How can you ensure the machine’s quality after we put the order? Before the delivery, we will send you machine’s pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side. 5. We are afraid you won't deliver us the machine after we pay you the money. Please note our above business license and certificates. And if you don't trust us, you can use Alibaba’s trade assurance service or by LC. 6. Why choose your company? We have been engaged in the manufacturing of various packing machines professionally over 10 years, and we can provide better after-sales service.